QCLSSC Lean Six Sigma Black Belt Manufacturing

Transform Manufacturing Processes with Lean Six Sigma Expertise.

Course Overview

The QCLSSC Lean Six Sigma Black Belt Manufacturing certification is an advanced, globally recognized qualification designed for professionals who lead high-impact process improvement and operational excellence initiatives in manufacturing environments. This program equips participants with in-depth Lean Six Sigma knowledge, advanced analytical tools, and strategic leadership skills required to drive measurable quality improvements, cost reduction, and productivity enhancement across manufacturing operations.

The course integrates Lean principles and Six Sigma methodologies with a strong focus on data-driven decision-making, statistical analysis, DMAIC (Define, Measure, Analyze, Improve, Control), process optimization, and variation control. Participants gain expertise in root cause analysis, process mapping, design of experiments (DOE), control plans, and performance measurement, enabling them to manage complex manufacturing improvement projects effectively.

This certification is ideal for quality managers, manufacturing engineers, production managers, operations leaders, Six Sigma Green Belts progressing to Black Belt, and continuous improvement professionals responsible for leading cross-functional teams and large-scale improvement initiatives. Through practical case studies, real-world manufacturing scenarios, and competency-based learning, candidates develop the ability to analyze complex production processes, implement sustainable solutions, and deliver significant business results.

Upon successful completion, learners receive the QCLSSC Lean Six Sigma Black Belt Manufacturing certification, strengthening their professional credibility, leadership capability, and career prospects in competitive global manufacturing industries.

Study Units

  • Module 1: Introduction to Lean Six Sigma & Black Belt Role
  • Module 2: Define Phase – Project Selection & Chartering
  • Module 3: Measure Phase – Data Collection & Process Mapping
  • Module 4: Measure Phase – Statistical Foundations
  • Module 5: Analyze Phase – Root Cause & Data Analysis
  • Module 6: Improve Phase – Solution Development & Implementation
  • Module 7: Control Phase – Sustaining Improvements
  • Module 8: Advanced Lean Manufacturing Tools
  • Module 9: Leadership & Change Management
  • Module 10: Financial Impact & Business Benefits
  • Module 11: Risk Management & Compliance
  • Module 12: Black Belt Capstone Project

Learning Objectives

Upon successful completion of this course, participants will be able to:

  • Demonstrate advanced knowledge of Lean Six Sigma principles and the strategic role of a Black Belt in manufacturing operations.
  • Define, scope, and manage high-impact manufacturing improvement projects using VOC, SIPOC, stakeholder analysis, and project charters.
  • Measure and evaluate production performance through process mapping, data collection, and key performance indicators.
  • Apply statistical tools and process capability analysis to understand variation and drive data-driven decisions.
  • Analyse manufacturing processes to identify root causes of inefficiencies using FMEA, regression analysis, and hypothesis testing.
  • Develop, implement, and validate process improvement solutions using Lean tools, waste reduction methods, and DOE techniques.
  • Create control plans to sustain improvements through SPC, standardisation, and visual management.
  • Utilise advanced Lean manufacturing tools such as VSM, Kaizen, 5S, and mistake-proofing for process optimisation.
  • Lead cross-functional manufacturing teams effectively using change management, communication, and leadership strategies.
  • Evaluate the financial impact of improvement projects, including COPQ, ROI, and measurable business benefits.
  • Identify and manage operational risks and compliance requirements within manufacturing processes.
  • Plan, execute, and present a comprehensive DMAIC capstone project, demonstrating applied mastery of Lean Six Sigma in manufacturing.

Ideal Learner

This certification is designed for experienced professionals who lead, manage, or support large-scale process improvement initiatives in manufacturing and want to develop advanced Lean Six Sigma expertise, analytical capability, and strategic leadership skills.

  • Lean Six Sigma Green Belts progressing to Black Belt level
  • Quality Managers, Quality Engineers, and Manufacturing Engineers
  • Operations Managers, Production Managers, and Plant Managers
  • Continuous Improvement Leaders and Process Excellence Professionals
  • Six Sigma Practitioners involved in complex improvement projects
  • Process Improvement Specialists and Industrial Engineers
  • Project Managers leading cross-functional manufacturing projects
  • Professionals responsible for reducing defects, costs, and process variation
  • Individuals involved in data analysis, statistical decision-making, and process optimization
  • Leaders aiming to drive transformational change and operational excellence in manufacturing

Course Details

  • Duration: 4 to 6 Months
  • Mode: Online self-paced or instructor-led workshop
  • Assessments: Scenario-based examination
    Data-driven improvement evidence
    Passing score: 75%

Get in Touch

+92-333-0106325
sixsigma@atticsintl.com

Course Eligibility

Learners should meet the following entry requirements:

  • Minimum 3–5 years of relevant professional experience in manufacturing, quality, or operations
  • Prior certification as Lean Six Sigma Green Belt (preferred) or equivalent experience
  • Educational background in engineering, manufacturing, quality, or related fields (advantageous)
  • Ability to read and understand course materials in English

Course Fee

450k PKR / 1250 GBP / 1700 USD

FAQs

This certification is ideal for Lean Six Sigma Green Belts, quality managers, manufacturing engineers, operations managers, continuous improvement leaders, industrial engineers, and professionals responsible for large-scale manufacturing improvement initiatives.

Learners gain advanced expertise in DMAIC, statistical analysis, process optimization, root cause analysis, design of experiments (DOE), variation control, and leadership skills to drive measurable quality and productivity improvements.

Although focused on manufacturing, this certification is also valuable for professionals in automotive, electronics, pharmaceuticals, FMCG, industrial production, and engineering-based sectors.

Yes, prior knowledge of Lean Six Sigma principles and DMAIC methodology is required, along with practical exposure to improvement projects.

Yes, QCLSSC Lean Six Sigma Black Belt Manufacturing is globally recognized and aligns with international best practices in Lean Six Sigma and manufacturing excellence.

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